
Nedim

well i looked at all my options for a suspension setup i can start autocross with and drive daily w/out too harsh of a ride.
i went with the koni and gc's and have for a while been puttin the suspension peices together so i can make it into a full coilover system with new mounts and everything before putting it on the car.the only thing left to get are the ground controls.
i thought about welding custom perches for the gc but instead decided to try just cut and grind the stock perch to a point where the collar will be adjustable for the most part cept a minor distance at where the sleeve meets the perch.
comments, advice?
most parts i have-the stock strut housing
mounts with b13 bearing
stock struts and yes i painted them yellow plannin to only us this suspension setup during summer. 
stock perch in process of being cut so that theres only enough for the sleeve to sit. 
and.. gettin the ksports disassembled to use the mounts courtesy of ALICIA-SPECV! THANKS!!!

strut perch ready for gc
Last edited by nedimv (2008-09-28 01:05:49)
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Nedim

and here are the mounts all ready. just need to lube em up.
now i only have one concern. originally one of the front pillow mounts was frozen. i fixed that after soaking it in parts cleaner for two days it got rid of most of the rust and of course any lubrication that was in there.
now the problem is that most of the pillow mounts are suppose to have a smooth continuous movement as the car turns, but in my case since it was frozen the bearing in the mount actually "pops" into movement without much force unlike the other side where it has no popin but a "continous movement"
the bearing im talking about is the center part of the front mount which the strut goes through. 

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Nedim

if anyone has ground controls for sale please pm me!
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Whats the deal with those B13 front mounts? are they custom?
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Nedim

the front mounts are off ksports (ALICIA SPECV) b15 as well..
doesnt seem like theyll be working because the ball bearings messed up so probably
gona go with the replacement front mounts with b13 thrust bearing but its worth a shot!
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jeremy


the b13 *metal* thrust bearing is meant to replace the stock b15 *plastic* bearing. less prone to cracking, breaking, fall apart with hard driving
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Can you give the part numbers for the b15 top mount and that b13 bearing? Ill probably use that setup when I sell my ksports and go GC.
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Nedim

thrust bearing is
54329-16AOO
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nedimv wrote:
thrust bearing is
54329-16AOO
Great thanks bud! does the top mount for the B15 come in one unit when you buy it at nissan or do you have to order every nut and bolt and washer seperate? I hate ordering parts at the stealer, lol.
Is it difficult to change the bearings?
Last edited by mattmayhem (2008-11-12 09:25:14)
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Nedim

thrust bearing is literally like putting a washer on . its that simple to change to b13.
i ordered my front mounts from monroe suspensions over autozone. and they came
with the new screws. although if u have a strut bar id probably just say get that gasket as well
so theres no metal to metal contact. i mean its only bout a buck so....
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nedimv,
Do you know if anyone makes aftermarket pillowball front mounts and aftermarket rear upper mounts for the B15? I could scavenge them off my ksports but the ksports are still in good condition so I want to keep them! I would especcially like to replace the rear upper mounts since they are like a huge peice of flexing rubber...too much compliance.
To answer your PM I doubt Ill be getting the ground controls before january and at any rate I think I will have to order from them direct since I am ordering specific springs from the eibach catalogue for rally.
BTW did you use an angle grinder to cut down the stock perches? Im not sure if ill do that or cut off the perch completely and have the shop weld a custom perch for me.
Last edited by mattmayhem (2008-11-20 08:54:24)
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Nedim

the perch was a huge discussion between me and my autos teacher basically the only thing i could think of welding on was
the perch tthat came for the rear with konis because i wont be using it anyways thing is form what my most welders
would crack the housing he recemonded me to take it to
a shop, but instead i just used a grinder to fabricate from original perch..
it was a grinder attached to a bench because the perch is pretty thick metal and required a lot of force to actually grind the metal...
pinkknockout used to run b15motorsports.net and they sold pillow mounts for front and solid ones for rear...he sold his car and
the sites been pretty inactive since...
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Nedim

possible group buy on ground controls!
http://myspecv.com/f/p1929453-.html#p1929453
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Jao2x


Ahh this is where the fun starts for koni/gc setup..installing them is like a guessing game. i have my koni/gc since last july. and my advice...
1: No on 6" springs - get the 7 or 8 inch springs, putting a 6" springs on the front will leave you 2inches wheel travel and 1inch dropped from your stock ride height (even tho the spring seat collar ride height adjusted all the way up). If you put that dampening force settings on your front konis between all the way soft to 60-70% stiff, that 6" spings will still compressed all the way and bottoms out if you hit a dip or bumps on the freeways. Running between 80-100 hard settings on konis, well its pretty harsh on a bumpy freeway. Today i just set my front konis to 80% stiff or hard settings and im gonna drive it from Los angeles to las vegas. I will let you know if it still bottoms out
note: i recommend you not to use full stiffs setting on the front for daily drive unless your crazy....lol
2: You dont really need to cut or grind the front stock perches, well i kept mine just incase i want to switch to eibach or back to stock springs. Just put the gc coil sleeve on top of it and you should be fine. For the rear perches, you dont need to weld anything on there, that snap rings on your konis will hold the coil sleeve (basically the rear weight of your car - believe it or not...lol that ring is so small that i called gc and asked them if it will be able to hold the the car's weight and the beatings from bumps/dips they said its fine).
3: If you want to go lower, start rolling up your rear fenders because it will cut your side walls if you gonna go lower ride height...well eventually, this happens only in just one in a thousands but to keep it safe just do it now.
4: Theres a cap installed on top of your front konis right now, if you can take it off easy then thats kool but if its hard to take it off then start working on that right now.
5: Buy a lot of RTV silicone - this will save you from getting a squeeking noise.
6: Your konis came with some other stuff like the perches metals etc (its for the your stock springs or equivalent, incase you want to switch back)- the only thing you need for your gc sleeves is the strut, bolts on top of it, dust covers(that white plastic washers), that hex bolts and self locking washer for the bottom of the front struts.
7: GC sleeve kit - should comes with, 4springs, 4 top hats, 2 supplied washers, 4 coil sleeves, 4 adjustable spring seat collars on your sleeve w/ a hex nut and allenwrench for it, 4 small washers for the bolts on top of your struts and 4 hard rubber o-rings for your front konis 2 on each side. Make sure you recieve everything from gc before you start working on it.
8: Test and see if the konis can be inserted easily on the old struts, if you cant push it all the way in, well you probly gonna need a drill press to push it in
I still have a lot more to learn on this setup but All in all i love the koni/gc, its pretty addicting to drive along with the tanabe 4pt brace, eibach rsb, bfgoodrich kdw and nismo bushing kit....i just need to replace my springs to 7 or 8" now that way i can get back to my stock ride height on the front with my lip on and also my trust bearings
Last edited by Jao2xSpecV2003 (2008-11-22 15:00:18)

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gabrieljosedeharrmanuelfernandezconseca

what were those white washers for? those plastic white washers that come with the konis
Last edited by gmarrero89 (2008-11-23 11:06:28)

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Rick




gmarrero89 wrote:
what were those white washers for? those plastic white washers that come with the konis
Those white washers are for the bumpstops to rest ontop!
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gabrieljosedeharrmanuelfernandezconseca

oo cool. did ur come with bump stops?

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I will probably get 10 inch springs when I get mine...for the front anyways, have to measure the backs to find out how long the stock ones are. I wanna keep full stock ride height and travel for rallies/ Im probbaly gonna run pretty soft springs like 275 front and 225 rear but i have to do the math still.
jao2: the rears just sit on that little yellow ridge on the konis? youre right that doent look like much. I think picknockout used the rear mount that comes with the konis if you use the stock springs for the front struts?
The konis come with bump stops?
Last edited by mattmayhem (2008-11-23 20:07:45)
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Jao2x


Yeah...the inner diameter of the gc sleeve matches the koni rear shock snap ring's outer diameter. What comes with the konis for the rear is the perch where the rear stock spring suppose to seat on, just incase if you want to switch back to stock springs. This pic is ready for stock springs.
you see that the perches(silver metals) are sitting on the snap rings. For picknockout, he welded that rear perches on the front struts, i dont know why but it works. He welded it a little too low that he had to set the collar all the way up. Also B15motorsports fabricated an uppermounts for his rear suspension. So you gonna have to reuse all the stock uppermounts including bumpstops. Heres his pic
pic#1 and pic#2

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JP


what springs has he used there?
I'm soooooo not happy with my gc's they came missing parts and GC is fucking impossible to deal with as far as getting things straightened out. even when they screw up. SO basically I have zer travel in my suspension.
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gabrieljosedeharrmanuelfernandezconseca

which are most common spring rates to get for gc?

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gabrieljosedeharrmanuelfernandezconseca

bump im undecided on what to get i drive the car everyday but eventually autox once every other month

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Jao2x


JPE16 wrote:
what springs has he used there?
I'm soooooo not happy with my gc's they came missing parts and GC is fucking impossible to deal with as far as getting things straightened out. even when they screw up. SO basically I have zer travel in my suspension.
He used 7 inches springs 500lbs front and 550lbs rear... What are you missing?
gmarrero89 wrote:
which are most common spring rates to get for gc?
I think It will be too rough driving in the bumpy road if you go stiffer than 450lbs springs...375/300 lbs springs straight from gc sleeve kit are fine except its 6 inches which i hate it when i hit a dip/bump at 70mph. According to the guy username JP 400lbs springs should be fine for daily drive and track...well as for me after experiencing 375/300 lbs springs on my car, im actually thinking of upgrading it to 7 inches front 375 and rear 350 lbs + adjust stiffer settings on my eibach rear sway bar and set my konis to softer settings for daily drive. I mean it really depends on your road conditions that your dealing with everyday.

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Nedim

got my ground controls today...
its the stock rate sadly...
...i've already run into a few problems with pairing the ksport mounts with this setup...
firstly the tophats have a different sizes diameter and the ksport ..well sorta hard to explain here ate the pics ehe..
the bearing from strut mount sits into the entire tophat from ground controls. i could always use
ksport top hat but than there is just a bit more loose for the spring to move around.
the good

and the bad



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I think you could be ok with the ksport tophat, ksport uses race springs just like the GC so under load they should be ok unless theres really a risk of it slipping off but preload should help.
Did you order custom rates or did GC mess up?
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ANyone know the parts numbers for the front topmounts and the screws including that long screw that fits the strut tower bar...the rear mounts would be cool to.
I dont want the dealer to just give me the mounts without the washers and screws etc...
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Nedim

im not sure bout the part number for nissam
but its just that when you order front mounts you get new bolts and thurst bearing
there arent really anymore parts than that...
o and the problem im having is that the tophat from ground control goes directly into the bearing from ksport
not allowing the mount to "pivot" ...
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nedimv wrote:
im not sure bout the part number for nissam
but its just that when you order front mounts you get new bolts and thurst bearing
there arent really anymore parts than that...
o and the problem im having is that the tophat from ground control goes directly into the bearing from ksport
not allowing the mount to "pivot" ...
There should be some sort of washer maybe to keep them seperate?
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Nedim

no no washers. the only thing there is is a "gasket" like material which is used on top of the strut tower when putting a strut bar on.
other than that its metal to metal contact. with thrust bearing taking all the beating.
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nedimv wrote:
no no washers. the only thing there is is a "gasket" like material which is used on top of the strut tower when putting a strut bar on.
other than that its metal to metal contact. with thrust bearing taking all the beating.
I mean you could try and use a washer to fit the GCs with the ksport mounts.
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Hows your build coming along? ANy pics of the completed coilovers?
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Jao2x


i guess you probly figured it out by now but i see that the ksports front tophat and the gc rear tophat are almost the same and their holes are about the same size...? except for the spring seat of course the gc rear tophat will fit perfectly with your front springs because the front and rear springs are interchangeable. Im not familiar with ksports topmounts but If everything works out good then you only need two more gc rear tophats....need more pics

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Nedim

shit jst when i think i got all the parts i realize im missin miscleanous washers and wat not...
this whole project would;ve been much easier had i snap a pic of the assmebly of ksports.
right now the problem im having is front strut mounts will not fit the GC tophats???!
it suks because iv had something similar happen where i bought off brand motor mounts and when i tried doing the MMI they wouldnt fit
because it wasnt directly from nissan. so im thinking because i VDP the front strut mount sfrom autozone that its not exact size as OEM...
other than this iv been taking my sweet as times .. 
here the pics :

Last edited by nedimv (2008-12-30 22:19:46)
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Humm...not totally clear. Is the GC upper perch supposed to sit up inside the top mount? I thought the top mount would just sit ontop and the thrust bearing would allow the setup to rotate.
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Nedim

yea i mean thats wats supose to happen.. the tophat should fit onto the thrust bearing..but it doesnt. it cant fit onto strut mount....im thinkin just drillin the tophat a lil and should be ok
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Jao2x


nedimv wrote:
yea i mean thats wats supose to happen.. the tophat should fit onto the thrust bearing..but it doesnt. it cant fit onto strut mount....im thinkin just drillin the tophat a lil and should be ok
are you using monroe b13 topmounts to use the b13 metal thrust bearing? that middle ring ridge extended on top of the tophat suppose to go through the thrust bearing's hole. now is that hole too big or too small to fit on the tophat? if you can take a pic of your tophat with just the thrust bearing on it...that would be better. For your topmount...you should return it tell them that it wouldnt fit and then buy the new oem nissan topmount or you can reuse your old one.
I have my koni/gc setup for awhile now with 10k miles on it already and the only problem i have is the 6inch springs on the front. it gave me about 2inches of travel with the collar adjusted all the way up so i had to remove the bumpstop. Check this out i want to replace it and put 7 or 8". Or i can also have it weld a new spring perch about 1 inch higher from the stock perch, but i dont want to take anyrisk like "ie: weld broke off in the long run"

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Is the stock bumpstock at the top under the top spring hat with the dust boot attached?
Where can I get a set of 4 aftermarket bumpstops for a decent price?
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Justin @ Import Car Parts Plus carries all 4 Koni bump stops for $67 shipped I believe.
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volcano wrote:
Justin @ Import Car Parts Plus carries all 4 Koni bump stops for $67 shipped I believe.
yeah...I saw that. Maybe I just don't understand the bumpstop market but that seemed steep for some peices of rubber. Figured I can find something more economical.
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Nedim

iam using b15 front mounts which are not oem with thrust bearing directly from dealer.
the outer diameter of the mount where the thurst bearing should fit over is too large.
i think iam just going to drill the tophat from ground control and it will fit fine.
as for bumpstops im not spending 47 dollars or so just for a peice of rubber like matt mentioned
im using the stock bumpstops from ksports which seem oem.
ill be making more progress on this project as winter break has ended and ihave access to a shop and tools :)
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gabrieljosedeharrmanuelfernandezconseca

i made my own bumpstops of sum hard ruber gromets and its working great. maybe u can spot them in the pics i took of the shocks in my showoff thread

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If you look on the energy suspension site they have a bunch of universal shock bumpstops, they MRSP around 8.00$ for a pair which is fairly resonable. Im am gonna order some. You just need to measure the shock rod diameter.
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Nedim

yea i think im goign to go with the energy suspension.
we shuold contact justin and see if he can get it
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Guys, for the rear GC perch on the konis. Does it sit ontop of the koni ridge and you can only adjust above that or does it hang below the ridge so you can adjust the collar down more.
I ask because I want to run long springs at a softer rate than the normal GC rate...something like 275 front and 250 rear...or maybe 250 all around, at stock height.
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Jao2x


yeah let the coilsleeve sit on top of that snap ring make sure put some rtv that way it wont squeek over time. Look at gmarrero89's showoff page to see how it looks like. Im taking my rear konis apart tomorrow and put some rtv like what i did to the front. Im gonna take some pics and measurement. Whats your spring lenght gonna be?
And ES grommets/bumpstops are good but look for the proper size to avoid coil binding or shocks bottoming internally make sure that size is not too small.

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If my calculations arent off I should be able to run 10 inch in the rear and 12 in the front. Alot of that hinges on the perches being low enough so I can adjust the height to stock. It would be so much easier if i could fit it all to my car before I order, lol.
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Nedim

for those who have g.c. coilover. how does it fit on stock strut? because as of now the collar will not
sit flat on the perch. i may have bent it or such while triming it? ..
im going to get the rear spring perch that came with konis welded onto the front in replacement of the stock perch
in order for it to sit perfectly flat. wish i had more pics but most of the work is done at skool within a limited amount of time
and i just try to get much work in as possibl ei guess. il try to update with more pics.
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nedimv wrote:
for those who have g.c. coilover. how does it fit on stock strut? because as of now the collar will not
sit flat on the perch. i may have bent it or such while triming it? ..
im going to get the rear spring perch that came with konis welded onto the front in replacement of the stock perch
in order for it to sit perfectly flat. wish i had more pics but most of the work is done at skool within a limited amount of time
and i just try to get much work in as possibl ei guess. il try to update with more pics.
Ive been looking at the stock perch wondering what I will do. My idea was to cutoff all of the perch except the area "below" the weld. Basically if you cut everything off and just left the two holes (which would become like rings) on the side which should be flat to hold the sleeve.
Basically you'd cut along the red line in the picture...
ANyways just a working idea. May take it to my shop and have them cut it all off and just make a custom perch.
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Nedim

thats exactly what i did lol. that was the original plan. but through the process i may have bent it or something
because sure as hell the collar does not sit perfectly flat! idn. id like to get some feedback from someone
with the stock struts uncut and see how their gc sits on there.
o and one more thing....
is it just me or is the diameter of the collar too wide for the stock strut? because right now theres enough room
for the collar to wobble around. im guessing once everything is on, the spring should keep it from wobbling around
the strut housing.
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Jao2x


Did you put the O-ring rubber that came along with the GC kit? 2 on each strut, those O-rings suppose to fix those problem. make sure theres gap between them

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Nedim
